Engineering Capabilities

Custom
Engineering
Solutions

Comprehensive solutions that reinvent industry standards

With 230+ highly-skilled engineers on staff, Tessy is small enough to move swiftly and work closely with your team — but our impact is huge.

Get in Touch
1–2 days
3D printed component samples
2–4 days
Digital ABS 3D printed mold cavities
1–2 wks
Aluminum mold samples
Our Approach

A 4-Step Process That Delivers Results

Our team delivers quality products, tooling, and automation through a proven process that covers every stage — from initial analysis to continuous post-production improvement.

Step 01

DFM Analysis

Design for Manufacturability analysis and automated assembly evaluation to optimize your product before tooling begins.

Step 02

Custom Equipment

Building custom molding and assembly equipment designed specifically for your product's unique requirements.

Step 03

Manufacturing

Precision manufacturing to your exact specifications and quality standards — consistently, at scale.

Step 04

Continuous Improvement

Data monitoring and continuous improvement to drive ongoing quality and efficiency gains throughout the product lifecycle.

Design & Prototyping

A Customizable Process for Stronger Solutions

Our advanced product design capabilities, rapid prototyping, and dedication to continuous improvement are just a few of the things that set us apart. We provide comprehensive plastic injection molding services including solution exploration, feasibility studies, and pilot runs — giving you confidence at every stage of development.

  • Advanced product design & rapid prototyping
  • Solution exploration & feasibility studies
  • Pilot runs with real-world validation
  • Dedicated continuous improvement programs
Start a Conversation
Speed & Impact

Your Manufacturing Solutions, Delivered with Speed and Impact

Fail fast. Learn faster.

At Tessy we pride ourselves on being fast, nimble, and thorough in developing solutions that meet your unique needs. Our approach to rapid iteration and real-world testing means you get to market faster — with greater confidence in your product's performance.

Talk to Our Team
Manufacturing Capabilities

How We Build Your Product

Plastic injection molding at Tessy
01

Plastic Injection Molding

Metal injection molding at Tessy
02

Metal Injection Molding

Additive manufacturing at Tessy
03

Additive Manufacturing

Ready to Build Something Better?

Comprehensive solutions that reinvent industry standards — delivered with the speed and precision you need.

Contact Our Engineering Team